The journal Nature Scientific Reported that "Towards Scalable Binderless Electrodes: Carbon Coated Silicon Nanofiber Paper via Mg Reduction of Electrospun SiO2 Nanofibers."In this process the nanofibers produced by
electrospinning technique, whereby a solution of tetraethyl orthosilicate (TEOS), used in the semiconductor industry, is put into a rotating drum and a nozzle with 20,000 to 40,000 volts.Exposure to magnesium vapor then creates the spongr-like silicon fiber.
Researchers used anodes which are made by copper foil with silicon material except of graphite mixture.Silicon has ten times higher electrical charge than graphite.But silicon is volumetric expansion which can degrade the battery.Researchers solved this problem by creation of nanofiber structure which enables the battery to be cycled hundreds of times without degradation.
Zach Favors who is graduate student at Bourns College of Engineering said,"Eliminating the need for metal current collectors and inactive polymer binders while switching to an energy dense material such as silicon will significantly boost the range capabilities of electric vehicles."
Free-standing materials such as carbon nanotubes or silicon nanowires, are produced by using chemical vapor deposition, can only be created in small quantities in a lab, rather than an industrial levels.
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